Tutorials

Monday, 24 June 2024 will feature a Day of Tutorials.  These informative, and interactive, presentations are intended to focus on fundamental issues within NDE. Extended in length (50-60 minutes), there will also be 10-20 minutes allocated to each tutorial for Q&A.

* Additional Registration Required


Visualizing Multiphase Flows with Tube Source X-rays: A Tutorial

8:00 AM - 9:10 AM | Dr. Theodore (Ted) J. Heindel Iowa State University, USA

Multiphase flows are commonly found in many industries (e.g., chemical and fuel processing, pharmaceutical manufacturing) as well as throughout the environment (e.g., waves, rain, avalanches). Although multiphase flows are commonly observed, their operation and control are very complex. Experimental observations of multiphase flows are crucial to improve our understanding of the fundamental hydrodynamic and transport processes, as well as to develop and validate fundamental models. This tutorial will introduce multiphase flow visualization techniques using available tube source X-rays. Various imaging modes, including X-ray radiography, X-ray stereography, and X-ray computed tomography will be summarized and requirements for multiphase flow visualization will be presented. Multiphase flow examples using each imaging mode will be discussed, including gas-liquid, gas-solid, and granular flows. Required calibrations and challenges will be highlighted for specific multiphase flow systems. Qualitative and quantitative data will be presented, including high-speed flow visualization, particle tracking, and time-average local void fractions.

Basics of Laser Ultrasound and it’s applicability in the Manufacturing Environment

9:20 AM - 10:30 AM | Dr. Megan E. McGovern 
General Motors

Laser ultrasound is a powerful non-contact technique where ultrasonic inspection is performed by generating and detecting an ultrasonic signal with two lasers. The generation of the ultrasonic wave is accomplished by an incident laser pulse on the sample surface generally operating in one of two regimes: thermoelastic and ablation. The thermoelastic regime is considered completely nondestructive and relies on subsurface thermal expansion and contraction.  The ablation regime relies on formation of plasma and material removal on the sample surface. The resulting laser-generated ultrasonic beam characteristics are therefore highly dependent on both the interrogated sample characteristics such as surface conditions and wavelength absorptivity and the generation laser parameters, including spot size, pulse duration, power, and laser wavelength.

This presentation will provide a broad overview of the basics of laser ultrasonic generation and detection. Detail will be provided on the different testing regimes and experimental considerations. Examples will also be provided, where specific emphasis will be placed on applicability in the manufacturing environment.  

Nonuniform Measurements: Enabling Critical Inspections

10:40 AM - 11:50 AM | Dr. Toby Case | Aerospace Corporation, USA

Most of the world performs measurements uniformly; however, some important applications for NDE require nonuniform measurement. Examples of uniform measurement are raster scans performed with uniform stepping and scanning, measurements across a bandwidth sampled at uniformly spaced frequencies, and, for computed tomography, x-ray images taken in a full circle at uniformly spaced angles. Signal processing, image processing, and reconstruction techniques are well-known and highly optimized for uniform measurements. For those well-versed in uniform measurements, there is the constant struggle of sampling sufficiently but not too much since one must reduce or eliminate aliasing artifacts yet not require so many samples as to exhaust memory resources or require prohibitively long data acquisition times. The alternative is nonuniform measurement. It is a technique that eliminates aliasing, reduces the required number of measurements, and may increase data acquisition throughput. Nonuniform measurement has at its heart nonuniform sampling theory, which is used extensively for compressive sensing. A brief, high-level introduction will be given for nonuniform signal processing, image processing, and reconstruction techniques where specific steps are taken to reconstruct uniform samples from nonuniform samples so that highly optimized techniques developed for uniform measurements may be applied. The cost of nonuniform measurement is increased computational complexity. However, this tutorial describes practical examples of NDE applications that are only made possible with nonuniform measurement. These examples specifically demonstrate how nonuniform measurements facilitate difficult inspections and can be used to close high impact inspection gaps.


Synthetic Aperture Radar (SAR) Polarimetry for NDE

1:00 PM - 2:10 PM | Dr. Matthew Dvorsky | Center for Nondestructive Evaluation, USA

Microwave synthetic aperture radar (SAR) imaging is a technique that is well-suited for a wide variety of nondestructive evaluation (NDE) applications, primarily due to its noncontact nature and ability to inspect dielectric or composite structures. SAR polarimetry is an extension of SAR imaging that makes use of wave polarization, by measuring the polarization of the wave scattered by a target or flaw relative to the illumination wave polarization. This polarization can be used to ascertain critical properties and features of a target or a defect. For example, by measuring the polarization of a wave that is scattered by a surface-breaking crack in metal (or a subsurface crack in a dielectric), we can characterize the orientation and size of the crack. The same concepts can also be used for other NDE applications such as detecting and characterizing waviness in carbon- and glass-fiber-reinforced composites, determining surface curvature, etc.

This tutorial will begin by explaining the relevant fundamental concepts of microwave signal polarization, including how polarization relates to characterizing defects. Methods to produce and measure polarized signals will be shown, and some example applications and practical challenges will be discussed. The tutorial will conclude with the latest techniques and advances in SAR polarimetry and the potential for future NDE applications.

Recent Advances and Applications of Eddy Current NDE in the Aerospace Sector

2:20 PM - 3:30 PM | Dr. Buzz Wincheski | NASA

Eddy current testing is a well-established technique for nondestructive evaluation (NDE) of aerospace structures, most commonly applied for crack detection on metallic surfaces and bore holes. Recently, the technique has seen an expansion of its historical application range. Unique probe designs, techniques, and data processing have led to eddy current methods for the inspection of complex metallic structures and carbon fiber composites. A recent push for the acceptance of eddy current methods for volumetric inspection of relatively thin-walled welded tubes is also in progress, where it has been proposed as a substitute for radiographic inspections.  This tutorial will give a brief background of the history and theory of eddy current NDE followed by a discussion of recent advances in the field.  The impact of 3D printing capabilities for rapid development of custom probes will be discussed and examples presented for inspection of small diameter bellows and thin carbon fiber solar sail booms.  The technology and reasoning behind the push for adoption of eddy current for qualification of orbital welded tubes will also be discussed, along with the challenges in showing the technique will meet 90% POD with 95% confidence as called out in NASA standards for NDE of fracture critical metallic components.

Machine learning tools in SHM from single structures to populations

3:40 PM - 4:50 PM | Dr. Nikolaos Dervilis | University of Sheffield, United Kingdom

In Structural Health Monitoring (SHM), measured data that correspond to an wide set of operational and damage conditions are rarely available or very expensive to obtain. A way of probabilistic framework for the classification, investigation and labelling of data is discussed as an online strategy for SHM to aid both damage detection and identification, while using a limited number of the most informative labelled data.

A way of including physics knowledge and grey box modelling will also be discussed. Another, potential solution considers that information might be transferred, in some sense, between systems. A population-based approach to SHM (PBSHM) looks to both model and transfer this missing information, by considering data collected from groups of similar structures. A framework will be proposed to model a population of systems, such that datasets are only available from a subset of members. The ideas will be presented in a variety of engineering systems from experimental (test-rig) members to bridges and operational wind farms.

1201 Dublin Road, Suite G04

Columbus, Ohio 43215

1-614-274-6003

conferences@asnt.org


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