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Non-contact, In-Process ET-Array Methods for Industrial Processes

Tracks
TECHNICAL SESSIONS
Knowledge Level - NDT Level III
Presentation Topic Level - Advanced
Presentation Topic Level - Intermediate
Target Audience - General Interest
Target Audience - Level III Managers
Target Audience - Research/Academics
Target Audience- NDT Engineers
Wednesday, October 8, 2025
4:00 PM - 4:30 PM
Yucatan 1-3

Speaker

Dr. Neil Goldfine
President & Chief Engineer
JENTEK Sensors, Inc.

Non-contact, In-Process ET-Array Methods for Industrial Processes

Presentation Description

This paper describes methods for implementation of non-contact eddy current array (ET-Array) sensing for industrial processes. In-process (in-situ) sensing for additive manufacturing (AM) and continuous manufacturing processes (e.g., for multilayered electrode sheets) must keep up with production rates while enabling process qualification. This paper presents novel implementations of unique ET-Arrays (called MWM-Arrays) that have been continually upgraded since foundational research at MIT. This has included “air calibration”, model-based multivariate inverse methods (MIMs), intelligent filtering, fully parallel electronics, small sensing element size (down to 0.75 mm), and support for established artificial intelligence/machine learning (AI/ML) capabilities. Processes such as laser powder bed fusion (LPBF), directed energy deposition (DED), and additive friction stir deposition (AFSD) require more observability than is currently available with conventional (e.g., optical) methods to overcome specification hurdles associated with critical component qualification (for processes, machines, and parts). Recent results are presented for LPBF in-situ sensing along with a description of methods and advantages of novel ET-Arrays and data analytics enhancements. A key goal for LPBF in-situ sensing is to provide an alternative to computed tomography (CT) for qualification. Achieving this requires reliable detection of defects approximately 0.25 mm or larger. Moreover, as AM parts increase in size and complexity, CT may no longer meet qualification requirements. Layer-by-layer in-situ ET-Array sensing has the potential to be a viable alternative to CT for component qualification. Although the majority of recent work has focused on AM, this technology also offers value for legacy and advanced processes that lack observability for defects, geometry/dimensions, and material properties.

Short Course Description

Biography

Dr. Neil Goldfine founded JENTEK Sensors, Inc. in 1992, and has been President and Chief Engineer since that time. He was a Research Affiliate in the MIT Electrical Engineering department for two decades. He completed his Ph.D. at MIT in 1990 and has Bachelors degrees in both Electrical Engineering and Mechanical Engineering from the University of Pennsylvania. Dr. Goldfine has over 50 patents in NDT, in-process sensing for advanced manufacturing, and related fields, and has authored numerous technical papers. He was recently awarded the ASNT 2020 Research Innovation Award.
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