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Robust Hardness Depth Estimation using custom Phase Coherence Imaging (PCI) based inspection system

Tracks
Advanced UT Presented by TPAC
Tuesday, October 22, 2024
8:00 AM - 8:45 AM
127

Speaker

Mohammad Marvasti
Ultrasonic Application Development Engineer

Robust Hardness Depth Estimation using custom Phase Coherence Imaging (PCI) based inspection system

Presentation Description

Many industrial machines have components which undergo case hardening to enhance surface resistance to wear and fatigue. The depth of the hardened layer, known as Hardened Depth (HD), is a critical design parameter that influences the lifespan of these components. A reliable Nondestructive Testing (NDT) technique capable of determining the HD is therefore essential for the quality control of hardened parts. To this end, a novel HD estimation system has been developed using the Phase Coherence Imaging (PCI) technique. PCI images are obtained from Full Matrix of A-scan Data (FMC) collected via a high-frequency; large-aperture linear array coupled to the component with a shear-refracting wedge. PCI images exhibit strong contrast between the induction-hardened case and the unhardened base material, allowing the CHD to be algorithmically determined by identifying the line that maximizes the statistical distance between image pixel intensities on either side. The accuracy and repeatability of the system has been validated through tests on multiple samples with destructively verified case depths. The imaging and HD estimation algorithms have been implemented as an inspection solution based on AOS hardware (Explorer 64) together with the SonoDepth software from Eclipse Scientific. In this talk an overview of the HD estimation process is provided, followed by a comparison between the non-destructive and destructive estimates of the HD.

Biography

Mohammad is an Ultrasonic Application Development Engineer with 10 years of experience specializing in developing custom ultrasonic inspection solutions. His focus is on utilizing advanced imaging techniques to create practical, field-deployable systems for challenging inspection applications. His expertise spans a range of key ultrasonic technologies, including Phased Array Ultrasonic Testing (PAUT), Phase Coherence Imaging (PCI), Full Matrix Capture -Total Focusing Method (FMC/TFM), and Time of Flight Diffraction (ToFD). He is also proficient in CIVA modeling, imaging and signal processing, Probability of Detection (PoD) studies, and the development of inspection and analysis procedures for field applications.
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